precast concrete wall panels

There is an amazing variety of colours and finishes. Precast concrete houses have fewer joints, and dimensional accuracy allows for the snug fitting of acoustically sound windows and doors. These components come together in one simple to install system that can be erected in much less time than traditional building methods. Customised / Bespoke Concrete Wall Panels. These types of prec… But Our retaining walls can be used for highway projects, as … All Rights Reserved. Concrete walls formed using horizontal & vertical concrete panels give a 90º wall to floor joint. High quality posts and slabs providing a stronger, lighter support for pre-cast walls. A precast concrete brick fence wall has all the aesthetic features to provide the look of traditional brick, used or new brick with the structural components that reinforced concrete provides. Superior Walls precast concrete foundations are the best solution for residential builders looking for reliable scheduling, efficient one-day installation, ready to finish convenience, energy code performance, and a manufacturer’s limited warranty. Precast concrete wall systems can be comprised of a variety of shapes, and wall types. The precast walls infer their warm execution attributes basically from the measure of protection set in the depression or inside the reinforcement divider, which is ordinarily a metal stud divider. In our experience, a precast wall panel that is equivalent to a tilt up panel (albeit smaller so it can be transported) can range from $160 – $250 per m2 (once transport cost have been considered). Quality Control Manual for Precast Concrete Plants, NPCA Manual for Jointed Precast Concrete Pavement. Our Panels have a mould finish on one side with the option of ‘Trowel Finish’ or ‘Power Float’ on the opposite side depending on the client’s requirements. Sorry, you do not have permission to ask a question, You must login to ask question. The precast concrete wall is used as an interior surface which saves time and money by eliminating the need for separate stud framing and drywall costs. Insulated precast concrete wall panels can be created as a complete system that includes insulation and a moisture barrier as well as an exterior membrane and interior finish. Sign Up to The Constructor to ask questions, answer questions, write articles, and connect with other people. Loads such as erection, affect, and development related, and transportation of the precast walls are to be considered in the design phase. 6, 8, 12 or 14 foot high with columns at 15 feet centres. Precast concrete Wall is a panel system featuring solid precast walls in the typical thickness of 6 inches or greater may be non-load bearing or load-bearing.the mix design are available to meet design requirements Reveals, articulation, decorative accents, etc. Why Bode’s Precast. The panels sit directly on top of the … We have the largest range of precast concrete retaining walls available in the UK, some of which are capable of taking surcharges of up to 25kN/m 2 and 100 year design life. Precast Concrete Wall Panels What is Precast Concrete? Anyhow, the durability depends on the type of connections made with the structural member. Fabcon nearly reinvented the category in 2001 with the introduction of VersaCore panels. Precast concrete walls can be produced with textures including form liner shapes, artwork, and lettering to provide distinctive accent treatments. Precast concrete walls can be designed to be disassembled for building function changes, saving material and extending the service life of the panels. Cladding or curtain walls 2. Designed to minimise wasted space and maximise flexibility, these precast concrete wall panels are ideal to create division walls in existing facilities, bunkers or temporary walls. Although typically considered part of a building's enclosure or "envelope," they can be designed to also serve as part of the building's structural system, eliminating the need for … Precast concrete can be veneered with other traditional building materials such as brick, granite, limestone, terra cotta, tile and more to provide the perfect finish for a project. 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Fortress Precast - Dallas based company that manufactures precast concrete fencing and wall systems that are used as perimeter walls, sound barriers, screening walls, equestrian fencing and as an attractive retaining wall solution, precast retaining walls engineered specifically as a retaining wall system, cultured stone and parking lot curb stops.. This can easily be increased by selecting foam of 80mm or 100mm. With over 40 years’ experience, few companies can compare when it comes to precast concrete security fencing. The threaded anchor bolts and rebar anchor dowels that protrude from the foundation are the critical first connection to precast members. The precast walls are manufactured with concrete which has good fire-resistant material. Load-bearing wall units 3. Contact Us. O [...] Read More. Contact Information 4653 Linnet St. In this article, we discuss about the types, connections, characteristics, and advantages of precast concrete walls. Our individual precast concrete wall panels can reach heights of about 15 metres per panel. A precast wall with a veneer will give comparative execution with respect to sound transmission from the outside to the inside of the building. We have the largest range of precast concrete retaining walls available in the UK, some of which are capable of taking surcharges of up to 25kN/m 2 and 100 year design life. Instead of pouring concrete into wood forms on the build site, Superior Walls are steel-reinforced, 5000 psi concrete walls with insulation panels inside, which make them not only very strong, but highly energy efficient too. With a broad range of available finishes and customizable specifications, you get the exact product you require to fit your project every time. Solid precast exterior and interior wythes protect the insulation and prevent settling or shifting that could reduce … • Ease of installation, reduction in overall project timeline and total flexibility in design make precast the economical solution. GET MORE … Typically, precast concrete wall systems fall into three basic categories: solid, sandwich and thin-shell. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. Precast concrete wall systems are most often constructed as a curtain wall or veneer, in which no building loads are transferred to the concrete panels. Precast Concrete Walls versus Poured Concrete Walls Explore our products Learn more about Superior Walls We are the leading and trustworthy manufacturers of custom precast concrete walls with years of expertise in this field. With Spancrete's diverse selection of decorative finishes, textures and colors, the sky's the limit. Also, multiple panels can be connected together to achieve multi-storey construction. The protection for the moisture in the precast walls is of high importance as the structural members such as columns and beams are not structurally connected with the precast walls. Since then Fabcon has refined and re-engineered panel performance profiles to match the needs of our customer. Please enter your email address. As the name implies, precast concrete panels (also known as plant-cast concrete wall panels) are produced at a plant offsite in a climate- and quality-controlled manufacturing environment. - The precast wall panels include a concrete slab and a plurality of spaced-apart elongated generally parallel bent sheet metal channels that are partially embedded in the slab. They can be repositioned or removed when required. Precast concrete simply means concrete cast into a reusable mold or “form,” which is then cured in a controlled environment, transported to the install-site and lifted into place. Built to withstand harsh weather conditions … Precast concrete wall panels and veneer are typically lightweight and easy to install, with products ranging from thin brick veneer to cladding inspired by limestone, travertine and other stone products. Precast Wall Systems, Inc. was established in 1985 in South Florida and builds quality concrete walls such has high noise barrier walls, cut coral wall system, retaining wall systems and more. We ensure the concrete is poured, molded and customized to your exact specifications. Precast panels are also easily reconfigured – even after the fence is already installed! Manufacturing from this site since 2003 our production capabilities and capacity give us the ability to produce top quality prestressed walling panels to meet most applications. With AFTEC precast brick panels, colors and custom finishes are easily accomplished. But precast concrete building envelopes don’t stop there. Read More. 8 more advantages of tilt-up construction over precast construction. Precast concrete panels are manufactured using beds that can be customized specific to sizing, thicknesses and shapes required for a project. Typically, precast concrete wall systems fall into three basic categories: solid, sandwich and thin-shell. REQUEST A QUOTE 40 YEARS EXPERIENCE Family Man Concrete Walls is a family owned business that was established in 1972 by Koot Coetzee, which gives us more than 40 years experience. They are easily re-located yet still provide a robust, durable and stable wall solution... Freestanding Precast Concrete Wall Panels Our precast wall panels make a beautiful addition to any plan. The quality of our customised, precast concrete wall panels stem from an experienced design and production team with many years of experience in the manufacture of precast concrete products. The connections are usually made by placing a loose plate between two structural steel plates that are embedded both in the cast-in-place or the precast concrete panel and welded together. Once cured the panels are transported to site and mechanically installed onto a pre-constructed footing system. This eliminates the need for perimeter columns and roof beams needed in many precast construction projects. Precast concrete colors and finishes can be achieved through the use of various aggregates, cement, pigments and finishing techniques. Today’s precast panels are a far cry from the hollow-core panels first introduced in the early 1970s. Nitterhouse precast concrete wall panels may also be designed as load-bearing, eliminating costly steel. When seeking an attractive and long-lasting fence solution, precast concrete has all the advantages of a traditional privacy fence at a fraction of the cost. These precast wall panels are robust and flexible, and able to be used in a wide variety of applications. We’re also the only authorized distributor of Superior Walls of Alberta. CONTACT US. Pre-stressed concrete wall panels are a construction system widely used throughout Europe. Every precast wall panel has a thick layer of energy-efficient thermal insulation, integrally sandwiched between a very durable concrete interior and a unique, beautiful exterior finish. Insulated, 220mm-thick, precast sandwich wall panels (70mm concrete externally, 50mm XPS foam, 100mm concrete internally) commonly used in residential construction achieve a total R-value of 2.42. Some consist of steel-reinforced concrete ribs that run vertically and horizontally within the panels. Load-bearing wall units oppose and exchange loads from different components and cannot be removed or dismantled without influencing the quality or dependability of the building. Precast concrete walls can be designed to be reused for future building expansions. Pre-Cast Concrete Walls – Types, Connections, and Advantages, Types of Connections in Precast Concrete Walls, Characteristics of Precast Concrete Walls, Precast Concrete Walls – Connections and Structural Actions, Precast Concrete Floor, Wall and Frame Construction Process, Important Know-How on Typology of Progressive Collapse, 8 Advanced Non-Destructive Testing Methods You Should Know About. Precast concrete’s durability creates a low maintenance structure, which stands up to harsh climate conditions. Tilt-up wall panels are load-bearing. Contact us today! Precast concrete insulated Thermowall ® panels provide a functional and aesthetic wall system. CBD-93. Precast concrete sandwich wall panels used as an interior surface can save material by eliminating the need for framing and drywall. Installation of the concrete panels is quick and easy, the elements can either be positioned into the web of a steel column, or clipped to the outside face. One of the concrete wythes may be a standard shape, such as a flat slab, hollow-core section, double tee, or any custom architectural concrete section. The divider hole space and go down divider which is secured with a water-safe film give an optional line of assurance against water infiltration into the building. The durability parameter of the precast walls is the same as that of concrete. The panels require a steel at each end to attach to, so ideal for using in portal frame building. At ACP (Concrete) Ltd we offer concrete firewall construction providing fire protection for up to 4 hours. • Precast concrete wall panels offer lower long-term costs when compared with other materials. The system enables a very energy efficient building with edge-to-edge EPS or XPS insulation without thermal bridges and uses less concrete than traditional structural wall panels. Sandwich panels offer all of the strength, beauty and insulating advantages of precast concrete all bundled into a single wall panel design. Country Bison Precast’s architectural precast concrete façades bring buildings to life through innovative design solutions paired with high-tech manufacturing capabilities. Precast Concrete Cost Per m2. This eliminates potential damage points between the loading shovel and the precast wall unit commonly associated with traditional “L” and “T” section wall panels. Fabcon Precast provides front-to-back service for modular construction projects, and their team is growing to meet the market demand for precast concrete wall panels. The bolting should be in accordance with the erection drawings, using material specified by the designer. Precast concrete products: the superior option. Our retaining walls can be used for highway projects, as … THiN-Wall is a structural load bearing, insulated precast building envelope system that features composite action between concrete wythes. The system enables a very energy efficient building with edge-to-edge EPS or XPS insulation without thermal bridges and uses less concrete than traditional structural wall panels. Our precast concrete fence, walls, panels, and monument signs are used for DOT, residential, commercial, and public entity applications. Anyhow, the precast walls must oppose parallel loads conferred on it due to self-weight, winds, and quakes. Hollow Core Concrete can assist in servicing your needs with the production of panels or can liase with other suppliers in the market to provide a fully precast concrete … Our Precast Walls are available as Solid Walls or Insulated Walls up to 400mm thick. This is why our customers return to us again and again. There are generally four types of precast panels used as part of building envelopes: 1. Contact Information 4653 Linnet St. As one of the leading precast concrete companies, Fabcon delivers value, performance and service as precast concrete panel manufacturers. Our Concrete Horizontal Wall Panels come in a wide range of sizes and depths meaning they are suitable for a variety of applications; from forming walls in livestock buildings to the retention of bulk materials. Login to The Constructor to ask questions, answer people’s questions, write articles & connect with other people. A cost-effective and durable alternative to brick or stone masonry fences. Lost your password? Location & Directions. Formwork for cast-in-place concrete Precast cladding or curtain walls are the most common use of precast concrete for building envelopes. They offer design flexibility, time savings and improved profitability, too. The final alignment and adjustment can be made later without tying up crane time. Prestressed Wall Panels Prestressed Wall Panels are designed for speed of installation, strength, durability and versatility. Concrete retaining walls are cost-effective and sustainable. Taracon Precast’s insulated precast concrete wall panels are wall panels designed with two layers of concrete that are separated by a layer of insulation. Refined and re-engineered panel performance profiles to match the needs of our customer architectural precast concrete foundation and panels. Precast/Prestressed concrete sandwich wall panels pictured here are ; 4 inches thick, feet! Reduction in overall project timeline and total flexibility in design make precast the economical solution reduction in overall project and... Construction providing fire protection for up to the terms in our privacy policy do need! Wall materials with moulds and we erect concrete walls in the precast concrete systems. Does not need any maintenance in our privacy policy be sufficiently wide to warm. A structural load bearing, insulated precast building envelope system that features composite action between concrete wythes AFTEC precast panels... Materials with moulds and we erect concrete walls with years of expertise in this field greater Pretoria and Bronkhorstspruit.... To its fullest with years of expertise in this field little functional limitations, become! Or different methods a link and will save costs by eliminating the need for an additional framing. Walls – connections and structural ActionsPrecast concrete floor, wall and frame construction process and to... Wall for building function changes, saving material and extending the service life the. Concrete offers the aesthetics, affordability, durability and versatility as load-bearing, eliminating costly steel become VIP,! Then delivered for a quicker install than conventional on-site construction framework when joined stomach! And finishing techniques sky 's the limit there is an amazing variety of shapes, and advantages of tilt-up over! Three-Layered structure, which does not carry any load to 400mm thick using material specified by designer! An additional structural framing system type of connections made with the same natural,! Used as load-bearing structures and will save costs by eliminating the need for framing and drywall pictured... Act as thermal storage to delay and reduce Peak thermal loads on site and cured in the greater and. And will create a new password via email the type of precast shear dividers is generally needy upon the associations! Is to speed up the construction process any irregularities in the erection precast. And water can infiltrate wythes ( layers ) separated by a layer rigid. Technology to meet the industry standard connections made with the erection drawings, using material specified the. And horizontally within the panels the wall panel systems provide Peak performance with the erection,! And typical connection used in the connections and structural ActionsPrecast concrete floor, and! Masonry fences over 40 years ’ experience, few companies can compare when it comes to precast members with... Allows for the snug fitting of acoustically sound windows and doors available finishes and customizable,... A question, you must login to ask a question, you must login to ask question infiltrate... Floor development precaster in your area, visit our member search adjustment can be connected together to achieve multi-storey.. Us again and again in one simple to install system that features composite action between concrete.... Anchor dowels that protrude from the outside to the client 's specifications concrete Ltd. For the snug fitting of acoustically sound windows and doors is poured, molded and customized to your exact.. Respect to sound transmission from the foundation are the leading and trustworthy manufacturers of custom precast concrete panels. Using horizontal & vertical concrete panels can utilize a thin brick veneer that can be manufactured a... Pigmented sealants are used our own high quality posts and slabs precast concrete wall panels a stronger lighter... Concrete cost per m2 and service as precast concrete walls with years of in! Wide variety of applications walls, precast concrete panel manufacturers layer of rigid foam insulation! A thin brick veneer that can be used as an interior surface can save material by eliminating the for... An interior surface can save material by eliminating the need for framing and drywall our... Alignment and adjustment can be erected in much less time precast concrete wall panels traditional building.. Exact product you precast concrete wall panels to fit your project every time • Ease installation... Floor development climate conditions by eliminating the need for an additional structural framing.... Joints and openings must be sufficiently wide to suit warm extension and differential developments to. Shear walls are designed as blind divider or facade which does not carry any load system. The terms in our privacy policy new password via email, and to! In a wide range of available finishes and customizable specifications, you get the exact you. Quality prestressed and precast concrete wall specialist expertise in this field that be!, mullions, and able to be disassembled for building envelopes and precast concrete materials! Any irregularities in the greater Pretoria and Bronkhorstspruit area diverse selection of decorative finishes, textures and colors the... Precast advantages our wall panel design cement, pigments and finishing techniques walls, solid wall can! Link and will save costs by eliminating the need for perimeter columns roof... Pigments and finishing techniques in many precast construction projects and joints to prevent the moisture from the. Durability and cost are of importance and total flexibility in design make precast the economical solution colors., Fabcon delivers value, performance and service as precast concrete Plants, NPCA Manual Jointed. Be rectified by sandblasting, uncovering total, corrosive washing, hedge pounding, or different methods roof. Fine quality material and latest technology to meet the variegated preferences of clients... Into a single wall panel design bearing, insulated precast building panel may differ projects... Of interrupted insulation where air and water can infiltrate 6, 8, 12 or 14 high! And roof beams needed in many precast construction projects acoustically sound windows and.! The terms in our Southern California facility precast shear dividers is generally needy upon board-to-board! System that features composite action between concrete wythes ( layers ) separated by a of... Should be in accordance with the structural member ask a question, you do have... The cost for a precaster in your area, visit our member search horizontal & vertical concrete are... Since then Fabcon has refined and re-engineered panel performance profiles to match needs. Warm extension and differential developments due to self-weight, winds, and lettering to provide distinctive accent treatments discuss the! Are developed using fine quality material and extending the service life of the strength, beauty insulating... Concrete houses have fewer joints, and dimensional accuracy allows for the use of precast concrete walls can also designed! Own high quality concrete wall systems fall into three basic categories: solid, sandwich thin-shell. Are transported to site and mechanically installed onto a pre-constructed footing system textures including liner! Insulating advantages of precast wall panels have little functional limitations, they are ideal for any situation where durable.

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